Socket Weld

Application Industries

Socket Weld

A Socket Weld Thermowell is a robust temperature sensor protection device designed to safeguard temperature measuring instruments such as RTDs (Resistance Temperature Detectors), Thermocouples, Thermistors, and Bimetal Thermometers from harsh process conditions. It is permanently installed into the piping system using a socket weld connection, where the thermowell stem is inserted into the socket of a fitting or pipe and welded around the circumference. This creates a strong, leak-proof joint capable of withstanding high pressures, elevated temperatures, vibration, and corrosive environments.

Unlike threaded connections, socket weld thermowells provide superior mechanical strength and are less susceptible to loosening due to vibration or thermal expansion. Once welded, the thermowell becomes an integral part of the process line, ensuring long-term reliability and operational safety. The sensing element is inserted into the internal bore of the thermowell, allowing accurate temperature measurement while remaining isolated from direct contact with the process media. This arrangement enables maintenance, calibration, or replacement of the temperature sensor without shutting down the process or depressurizing the pipeline.

Socket weld thermowells are particularly suitable for small-diameter pipelines and process systems where compact installation, secure connections, and leak-free performance are critical. They are commonly used in applications involving steam, gases, liquids, chemicals, oils, and other industrial process fluids.

Socket Weld Thermowell Specifications

Product Socket Weld Thermowell
Connection Type Socket Weld (SW)
Connection Size 1/2", 3/4", 1", 1¼", 1½", 2" & Custom Sizes
Design Standards ASME PTC 19.3 TW, ASME B16.11, ASTM, ANSI, DIN, ISO
Stem Design Straight, Stepped and Tapered
Tip Style Flat Tip, Conical Tip and Rounded Tip
Bore Diameter 6 mm, 6.5 mm, 7 mm, 8 mm, 9 mm, 10 mm, 12 mm or Customized
Insertion Length 50 mm to 1000 mm (Custom Length Available)
Operating Temperature Up to 1100°C (Material Dependent)
Pressure Rating Up to 6000 PSI (Application Dependent)
Surface Finish Machined, Polished, Passivated
Compatible Sensors RTD, Thermocouple, Bimetal Thermometer, Temperature Gauge
Available Materials
Material Specification
SS304 ASTM A276 / ASTM A479
SS304L ASTM A276
SS316 ASTM A276 / ASTM A479
SS316L ASTM A276
Carbon Steel ASTM A105
Alloy Steel ASTM A182 F11 / F22
Duplex SS ASTM A182 F51
Super Duplex ASTM A182 F53 / F55
Monel ASTM B164
Inconel ASTM B564
Hastelloy ASTM B574
Titanium ASTM B348